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500L Brewery Equipment Turnkey System
Complete Brewing Mastery Unleashed: Our 500L Turnkey Brewhouse. This comprehensive system integrates essential components like a malt miller, glycol chiller, CIP (Clean-in-Place), and more, providing a seamless brewing experience. Elevate your brewing precision with this all-in-one technical marvel, designed to meet the demands of serious craft brewers.
Product Specification - 500L 3-Vessel Brewhouse
Standard System Configuration
- Skid Dimensions: 3200mm L x 2675mm W x 2268mm H
- Approximate Weight: 900kg
(i) Mash / Lauter Tank
- Effective volume = 500L, total volume = 625L --> extra 25% head space
- Atmospheric manual open top lid
- Tri-clamp Sparge Ring Tube
- Wort backflow pipeline equip with Sight glass
- Removable false bottom
- Grain out door & Grain Chute & Manual rake
- Temperature Probe & PT-100
- 3T/H 0.75kW Wort pump, VFD control by PID control panel
- Level markings inside of tank
(ii) Boil Kettle / Whirlpool Tank
- Effective volume = 500L, total volume = 625L --> extra 25% head space
- Atmospheric manual open top lid
- 2 x 18kW electric heating element
- Tangent whirlpool inlet
- Fabricated baffle near the whirlpool outlet
- Rotary device on the bottom side of tank body (2nd outlet)
- Tri-clamp CIP ball
- Tri-clamp to connect with valves
- Temperature Probe & PT-100
- Pipework shares the same pump with the mash/lauter tank
- Outdoor steam exhaust pipe as standard
- Level markings inside of tank
(iii) Hot Water Tank
- Effective volume = 500L, total volume = 625L --> extra 25% head space
- Atmospheric manual open top lid
- 2 x 18kW electric heating element
- 3T/H 0.75kW Hot water pump
- Temperature Probe & PT-100
- Level markings inside of tank
(iv) Knocking Out Fittings
- High precision hops filter, fitted in pipework upstream of PHE
- 5m² double stage plate heat exchanger (PHE)
- Temperature Gauge after PHE
- Potable water outlet pipe from the PHE to Hot water tank
- Sight glass fitted on pipework after PHE
- Oxygenation device upstream of wort knocking out port
- Butterfly valve equipped on the end of the pipework, for clamp hose connection
(v) PID Control System
- SS 304 Material control panel enclosure
- Electrical supply: 3-ph 400VAC 50Hz
- Full load power: approx. 74kW
- Temperature indicator & heating elements on/off control of mash/lauter tun, kettle/whirlpool tank, hot water tank
- Wort Pump VFD Speed control
- Hot water pump on/off control
- UKCA and CE Certified.
Skid and Tank Specification:
- 2-layer with insulation: Inner-jacket (SS304) thickness: 3mm, pickling and passivating treated;
- External-Jacket (SS304) thickness: 2mm, ink wires drawing plate;
- Atmosphere manual open top lid, thickness: 3mm
- Tank Insulation layer: PU-thickness: 30mm
- 100% high precision TIG welded joints
- Robust universal wheels (with shaft)
Optional Add-on include:
- RIMS heating element manifold external to mash tank
- Anti dry-run level sensors for heating elements
- Indoor water-fed steam condenser and fittings
Product Overview
The main equipment of a complete set of 500L brewing system is shown below:
- 200kg/h Malt miller
- 500L Brewhouse, steam heating
- 1000L Hot liquid tank
- Steam boiler with salt tank&water tank
- 6 x 500L Fermentation tanks with dry hops adding port
- 2 x 300L Fermentation tanks with dry hops adding port
- 500L Bright brewery tank
- 1500L Glycol water tank
- 2 x 3HP Chiller
- 3T/H Glycol water pump
- Brewing and fermenting control cabinet
- 2 x 50L CIP carts