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500L Brewery Equipment Turnkey System

Complete Brewing Mastery Unleashed: Our 500L Turnkey Brewhouse. This comprehensive system integrates essential components like a malt miller, glycol chiller, CIP (Clean-in-Place), and more, providing a seamless brewing experience. Elevate your brewing precision with this all-in-one technical marvel, designed to meet the demands of serious craft brewers.

Product Specification - 500L 3-Vessel Brewhouse

Standard System Configuration

  • Skid Dimensions: 3200mm L x 2675mm W x 2268mm H
  • Approximate Weight: 900kg

(i) Mash / Lauter Tank

  • Effective volume = 500L, total volume = 625L --> extra 25% head space
  • Atmospheric manual open top lid
  • Tri-clamp Sparge Ring Tube
  • Wort backflow pipeline equip with Sight glass
  • Removable false bottom
  • Grain out door & Grain Chute & Manual rake
  • Temperature Probe & PT-100
  • 3T/H 0.75kW Wort pump, VFD control by PID control panel
  • Level markings inside of tank

(ii) Boil Kettle / Whirlpool Tank

  • Effective volume = 500L, total volume = 625L --> extra 25% head space
  • Atmospheric manual open top lid
  • 2 x 18kW electric heating element
  • Tangent whirlpool inlet
  • Fabricated baffle near the whirlpool outlet
  • Rotary device on the bottom side of tank body (2nd outlet)
  • Tri-clamp CIP ball
  • Tri-clamp to connect with valves
  • Temperature Probe & PT-100
  • Pipework shares the same pump with the mash/lauter tank
  • Outdoor steam exhaust pipe as standard
  • Level markings inside of tank

(iii) Hot Water Tank

  • Effective volume = 500L, total volume = 625L --> extra 25% head space
  • Atmospheric manual open top lid
  • 2 x 18kW electric heating element
  • 3T/H 0.75kW Hot water pump
  • Temperature Probe & PT-100
  • Level markings inside of tank

(iv) Knocking Out Fittings

  • High precision hops filter, fitted in pipework upstream of PHE
  • 5m² double stage plate heat exchanger (PHE)
  • Temperature Gauge after PHE
  • Potable water outlet pipe from the PHE to Hot water tank
  • Sight glass fitted on pipework after PHE
  • Oxygenation device upstream of wort knocking out port
  • Butterfly valve equipped on the end of the pipework, for clamp hose connection

(v) PID Control System

  • SS 304 Material control panel enclosure
  • Electrical supply: 3-ph 400VAC 50Hz
  • Full load power: approx. 74kW
  • Temperature indicator & heating elements on/off control of mash/lauter tun, kettle/whirlpool tank, hot water tank
  • Wort Pump VFD Speed control
  • Hot water pump on/off control
  • UKCA and CE Certified.

Skid and Tank Specification:

  • 2-layer with insulation: Inner-jacket (SS304) thickness: 3mm, pickling and passivating treated;
  • External-Jacket (SS304) thickness: 2mm, ink wires drawing plate;
  • Atmosphere manual open top lid, thickness: 3mm
  • Tank Insulation layer: PU-thickness: 30mm
  • 100% high precision TIG welded joints
  • Robust universal wheels (with shaft)

Optional Add-on include:

  • RIMS heating element manifold external to mash tank
  • Anti dry-run level sensors for heating elements
  • Indoor water-fed steam condenser and fittings

Product Overview

The main equipment of a complete set of 500L brewing system is shown below:

  • 200kg/h Malt miller
  • 500L Brewhouse, steam heating
  • 1000L Hot liquid tank
  • Steam boiler with salt tank&water tank
  • 6 x 500L Fermentation tanks with dry hops adding port
  • 2 x 300L Fermentation tanks with dry hops adding port
  • 500L Bright brewery tank
  • 1500L Glycol water tank
  • 2 x 3HP Chiller
  • 3T/H Glycol water pump
  • Brewing and fermenting control cabinet
  • 2 x 50L CIP carts

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